Reduce Unique ICDs by Redesigning the Product or the Process

The objective of this activity is to reduce the number of ICDs by reducing the occurrence of an ICD in producing a unit of Output, or by reducing the number of separate ICDs used in the Output. A unique ICD is one of the key activities in the work center's contribution to the final product (O). It is separate and distinct from any other activity in the work center. For example, the fastening of a part onto a subassembly and a quality control check of the subassembly would be unique ICDs.

B. Redesign the process of producing the ICD or Output

Change the process used to produce the ICD or Output to eliminate activities.

5. Reduce errors in process

Reduce later repairs:
Change packing and shipping procedures

No.	Industry SIC	Year	Notes
1	3633	2007	As costs for raw materials skyrocket, Whirlpool Corp is working to prevent dings and damages that force the company to discount products. With the help of sophisticated technology, Whirlpool worked to analyze and improve the way products are packed, stacked and handled. It found that products are often being squeezed too tightly during the moving process, a problem that was causing denting. In response they changed the machines and reinforced packaging, reducing damage rates by 80%. The company expects to save $3 for every dollar it spent on the initiative.
2	5311	1996	Sears began dictating how and when suppliers make deliveries. For example, it halted one supplier's practice of shipping a product in a box too large for the conveyor belts at Sears distribution centers.

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